Customized masks for non-invasive ventilation in patients with respiratory conditions

Customized Masks in Non-Invasive Mechanical Ventilation: An Innovative Approach Through 3D Printing

Not applicable Interventional Hospital Universitario 12 de Octubre · NCT06215391

This study is testing if personalized 3D-printed masks can improve breathing support for people with respiratory conditions like COPD compared to standard masks.

Quick facts

PhaseNot applicable
Study typeInterventional
Enrollment10 (estimated)
Ages18 Years and up
SexAll
SponsorHospital Universitario 12 de Octubre Academic / other
Locations1 site (Madrid, Comunidad De Madrid)
Trial IDNCT06215391 on ClinicalTrials.gov

What this trial studies

This study investigates the effectiveness of customized 3D-printed masks in improving non-invasive mechanical ventilation (NIMV) for patients with conditions like COPD and ventilatory failure. By utilizing facial scanning and computer-aided design, the study aims to create personalized masks that minimize leakage and upper airway obstruction. Participants will use both a customized mask and a commercial mask over two separate periods, allowing for a comparison of leak levels and overall patient experience. The study focuses on enhancing the quality of ventilation and patient adherence to therapy.

Who should consider this trial

Good fit: Ideal candidates include adults enrolled in a Home Mechanical Ventilation program who use a ResMed device and have specific respiratory conditions.

Not a fit: Patients with tracheostomy, those awaiting lung transplantation, or individuals with allergies to medical-grade silicone components may not benefit from this study.

Why it matters

Potential benefit: If successful, this approach could significantly improve the effectiveness of non-invasive ventilation for patients with respiratory conditions.

How similar studies have performed: Previous studies have shown success with personalized masks in other patient populations, indicating potential for this novel approach.

Eligibility criteria

Show full inclusion / exclusion criteria
Inclusion Criteria:

* Patient enrolled in the Home Mechanical Ventilation (HMV) program.
* Adherence of \>4 hours per day.
* In the case of COPD, inspiratory pressures \>18 cmH2O.
* Users of a Resmed HMV device to standardize and facilitate the analysis of the respirator log.
* Commercial masks (MC) in optimal condition, as assessed by the mechanical ventilation unit responsible during outpatient ventilation consultations.
* Presence of residual leaks (\>5 LPM on average according to the respirator log - ResScan, unintentional leaks, with intentional leaks excluded by software).

Exclusion Criteria:

* Patients with tracheostomy or scheduled for tracheostomy.
* Patients on a waiting list for lung transplantation.
* Patients using HMV devices from manufacturers other than ResMed.
* Users who alternate between various MC models, where homogeneity in interface use cannot be assured.
* Refusal to provide consent.
* Patients with documented allergies to components of medical-grade silicone used in the production of M3D.
* Exacerbations requiring hospitalization or changes in medication or the respirator in the last 3 months.

Where this trial is running

Madrid, Comunidad De Madrid

Study contacts

How to participate

  1. Review the eligibility criteria above with your treating physician.
  2. Visit the official trial page on ClinicalTrials.gov for the most current contact information and recruitment status.
  3. Contact the listed study coordinator or principal investigator to request pre-screening. Pre-screening is free and never obligates you to enroll.
Conditions COPD, Severe Early-OnsetVentilatory FailureAlsNon Invasive Ventilationnon invasive ventilation3d printed mask
Last reviewed 2026-06-13 by the Find a Trial editorial team. Information on this page is for educational purposes and is not medical advice. Always consult qualified healthcare professionals about clinical trial participation.