Direct 3D-printed aligners for moving upper and lower incisor crowns

Comparison of Predicted and Achieved Crown Movements in Adult Spacing Cases Treated With 3D Direct-printed Aligners: A Prospective Clinical Trial

Not applicable Interventional Suez Canal University · NCT07273435

This study tests whether direct 3D-printed aligners can achieve the planned crown movement of upper and lower incisors in adults with spacing.

Quick facts

PhaseNot applicable
Study typeInterventional
Enrollment23 (estimated)
Ages18 Years to 45 Years
SexAll
SponsorSuez Canal University Academic / other
Locations3 sites (Banī Suwayf and 2 other locations)
Trial IDNCT07273435 on ClinicalTrials.gov

What this trial studies

Researchers will enroll 23 adult patients with anterior spacing and normal skeletal relationships at three Egyptian university dental clinics. Each patient will receive intraoral scans and a 3D treatment simulation to plan crown movements, after which direct 3D-printed aligners will be fabricated. Patients will wear the aligners (warmed before insertion to activate shape memory) and change them weekly while clinicians compare actual tooth positions to the predicted movements. Outcomes focus on the accuracy and efficiency of crown movement during space closure for upper and lower incisors.

Who should consider this trial

Good fit: Adults aged 18–45 with full permanent dentition (excluding third molars), generalized or localized anterior spacing, Angle Class I or mild Class II relationships, and no significant periodontal disease are ideal candidates.

Not a fit: Patients with crowding, missing permanent teeth, active periodontal disease, severe skeletal Class II/III discrepancies, or medical conditions affecting bone metabolism are unlikely to benefit from this protocol.

Why it matters

Potential benefit: If successful, the approach could deliver more accurate tooth movements with direct-printed aligners, potentially reducing the need for refinements and shortening treatment time.

How similar studies have performed: Preliminary reports and small series suggest 3D-printed aligners are feasible, but there are limited data specifically quantifying crown-movement accuracy compared with digital predictions.

Eligibility criteria

Show full inclusion / exclusion criteria
Inclusion Criteria:

* Age: 18- 45 years old.
* Non- extraction treatment.
* Angle Class I or Class II dental malocclusion with generalized or localized anterior spacing.
* Normal probing depth.

Exclusion Criteria:

* Active periodontal disease.
* Crowding cases.
* Systemic diseases or medications that alter bone metabolism or tooth movement.

Where this trial is running

Banī Suwayf and 2 other locations

Study contacts

How to participate

  1. Review the eligibility criteria above with your treating physician.
  2. Visit the official trial page on ClinicalTrials.gov for the most current contact information and recruitment status.
  3. Contact the listed study coordinator or principal investigator to request pre-screening. Pre-screening is free and never obligates you to enroll.
Conditions Effect of Direct Printed Aligners on Crown MovementDirect printed aligners crown movement
Last reviewed 2026-06-13 by the Find a Trial editorial team. Information on this page is for educational purposes and is not medical advice. Always consult qualified healthcare professionals about clinical trial participation.