Clinical trial Recruiting at 1 site Interventional Ages 18 and up

Custom 3D-printed toe spacer for bunion (hallux valgus) surgery recovery

Official title: Evaluation of a New Postoperative Dressing After Hallux Valgus Surgery

Run by Centre Assal for Foot Medicine and Surgery SA · NCT07267156 · Data updated 2026-11-12

This will test whether a custom 3D-printed toe spacer is more comfortable and better at keeping the big toe aligned than a standard folded-gauze spacer for adults after hallux valgus surgery.

More Hallux Valgus trials

Quick facts

Study typeInterventional
Ages18 Years and up
SexAll
Enrollment40 (estimated)
SponsorCentre Assal for Foot Medicine and Surgery SA
Academic / other
Drugs / interventionsradiation
Locations1 site (Geneva, Canton of Geneva)
StatusRecruiting
StartedDecember 15, 2025
Main results expectedNovember 30, 2026
Study endsApril 15, 2027
Registry record updatedDecember 17, 2025
Trial IDNCT07267156 on ClinicalTrials.gov

Is this trial a fit for you?

Likely a good fit

Adults aged 18 or older undergoing a standard, single-sided hallux valgus corrective procedure at the Centre Assal who can follow postoperative visits and do not have a known TPU allergy are ideal candidates.

Probably not a fit

Patients planning bilateral hallux valgus surgery, those unable to comply with follow-up visits, or those with a known allergy to TPU may not receive benefit or are excluded from this option.

A plain-English reading of the study's rules. Only the study team can confirm whether you qualify.

What this trial studies

This is a single-center, randomized controlled trial comparing a custom-made 3D-printed thermoplastic polyurethane (TPU) spacer to a standard folded-gauze spacer in adults undergoing hallux valgus corrective surgery. Forty participants will be randomly assigned 1:1 to receive either the custom spacer or the standard spacer after surgery, with the device applied externally and not entering the wound. The custom spacer is individually designed from foot anatomy using 3D printing with the aim of improving comfort and maintaining toe alignment during early soft-tissue healing. The study will collect feasibility, tolerance, and early alignment outcomes during routine postoperative follow-up visits at the study center.

Why it matters

Potential benefit: If successful, the custom spacer could reduce discomfort and pressure-related skin problems while helping maintain surgical correction of the big toe, potentially improving recovery experience and outcomes.

How similar studies have gone: Custom 3D-printed orthotic devices have shown promise in other foot and orthotic applications, but use of a 3D-printed spacer specifically as a postoperative hallux valgus spacer is relatively new and not yet widely established.

Who can join: the full rules

Show full inclusion / exclusion criteria
Inclusion Criteria:

* Adults aged 18 years or older
* Diagnosis of hallux valgus requiring surgical correction
* Undergoing a standard hallux valgus procedure at the study center
* Able to comply with study procedures and follow-up visits
* Signed informed consent obtained before participation

Exclusion Criteria:

* Inability to provide informed consent
* Inability to comply with study procedures or follow-up visits
* Insufficient language comprehension for study instructions
* Bilateral hallux valgus surgery planned
* Known allergy or hypersensitivity to thermoplastic polyurethane (TPU)

Where it's running

  • Centre Assal de médecin et chirurgie du pied
    Geneva, Canton of Geneva, Switzerland
    Recruiting

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How to take part

  1. Review the eligibility criteria above with your treating physician.
  2. Check the official listing on ClinicalTrials.gov for the latest contact details and recruitment status.
  3. Contact the study coordinator or principal investigator to ask for pre-screening. Pre-screening is free and never obligates you to enroll.
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Last reviewed 2026-11-14 by the Find a Trial editorial team. Information on this page is for educational purposes and is not medical advice. Always consult qualified healthcare professionals about clinical trial participation.