Corrosion‑resistant 3D‑printed materials for longer‑lasting hip implants

Bio-tribo-corrosion resistant 3D Printed Composites for Load-bearing Implants

NIH-funded research Washington State University · NIH-11259438

New 3D‑printed implant materials that aim to cut metal wear and metal ion release for people who have or need hip replacements.

Quick facts

Grant typeR01 grant
Study typeNIH-funded research
Funding institutionWashington State University NIH-funded
Lab location1 site (Pullman, United States)
Project IDNIH-11259438 on NIH RePORTER

What this research studies

Researchers at Washington State University are designing 3D‑printed metal composites that include calcium phosphate to make hip implant parts self‑lubricating and self‑healing. They will develop versions for cobalt‑chrome and titanium alloys so the materials reduce cobalt and chromium ion release or eliminate it for titanium options. Lab tests will simulate the mechanical rubbing and corrosion that occur at modular tapers and the team will study biological reactions in tissue and animal models before any human use. The work focuses on preventing immune reactions and bone damage that can cause implants to fail and require early revision surgery.

Who could benefit from this research

Good fit: People who have or will receive total hip replacements—especially those with modular head–stem tapers or concerns about metal ion exposure—would be the main beneficiaries.

Not a fit: People without metal hip implants, those with non‑modular implant designs, or patients whose current implants are functioning well and show no corrosion are unlikely to benefit directly.

Why it matters

Potential benefit: If successful, these materials could lower toxic metal exposure, reduce painful local tissue reactions, and extend the life of hip implants so fewer patients need revision surgery.

How similar studies have performed: Surface coatings and alternative alloys have shown lab‑level reductions in wear before, but self‑lubricating, self‑healing calcium phosphate‑reinforced 3D‑printed composites are a newer approach that has not yet been proven in patients.

Where this research is happening

Pullman, United States

Researchers

About this research

  1. This is an active NIH-funded research project — typically early-stage science, not a clinical trial accepting patient enrollment.
  2. Some NIH-funded labs run parallel clinical studies or seek volunteers for related work. To check, contact the principal investigator or institution listed above.
  3. For full project details, budget, and progress reports, visit the official NIH RePORTER page below.
Last reviewed 2026-06-13 by the Find a Trial editorial team. Information on this page is for educational purposes and is not medical advice. Always consult qualified healthcare professionals about clinical trial participation.